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All mechanical
systems resonate at some frequency to some degree. When a servo system
is connected to a mechanical system, the resonant behavior of the axis
is reflected back into the servo. The effect of this mechanical resonance
on settling time and disturbance rejection may be anywhere from insignificant
to highly detrimental (long settling times and slow disturbance rejection).
If the resonant frequency is deep within the required bandwidth of your
system, your only option is to improve the mechanics. If, however, the
servo is amplifying a resonance at a frequency above the bandwidth inherently
required to execute the type motion you desire (or if you can compromise
a bit), the SST servo drive’s all digital torque control and built-in
tuning stimulus allows you to tailor the torque response bandwidth to
control the resonance excitation. Without this, the settling time and
disturbance rejection of a resonant axis can be insufficient for your
application. This, coupled with the IMT (Inertia Matching Technology)
algorithm, allow improved response on resonant axes when compared to competing
servo systems.
Solutions
There
are
two methods available for controlling resonances in the servo loop. The
first method is to use the torque filter built into the IMT (Adaptive
Inertia Matching Technology). This limits the high frequency energy that
can be imparted to the closed-loop vector torque controller from the position/velocity
compensator, so that gains can be kept high without exciting resonances.
The second method,
which is available because the SST servo drive’s DSP ASIC is in control
of the torque, is to change the torque loop gains to customize the frequency
response of the torque loop in order to keep the mechanics from being
excited even when the gains are high.
Both of these
methods work well in reducing the effect of mechanical resonances. This
allows you to reduce costs by using mechanics that are less stiff and/or
eliminate assembly hassles and weight of using elastomeric damping material
within the moving structures. This is important in stepper motor retrofit
applications where mechanics, by in large, can’t be changed. It also reduces
costs and enhances your design flexibility in new designs when you don’t
need the utmost in performance.
Other SSt Feaures
to the Rescue
In
situations
where significant resonance exists in the mechanics, the use of these
resonance control methods, combined with Adaptive Inertia
Matching Technology (IMT), will drastically improve tracking accuracy
and reduce settling time.
Resonance control
along with Anti-Hunt™ is also used to limit annoying
intermittent servo whine (caused by marginal high frequency instability)
that may occur in an axis that otherwise operates well. This will reduce
acoustical noise and motor loading while increasing the perceived quality
of motion.
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