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The Real-time
Monitor port has many uses in optimizing system tuning, debugging your
machine software, characterizing your mechanics, etc. What differentiates
this feature from the more common PC screen monitor supplied by other
servo systems is its real-time nature.
First, this
will give you very rapid feedback while tuning or optimizing your
command profiles. Literally hundreds of trials can be accomplished in
a less than an hour. Using the accelerator keys (within QuickSet™) to
change key tuning variables while watching a scope screen is an extremely
rapid way to tune. You can literally accomplish in moments what can take
days with other servo systems.
Second,
the Real-time Monitor Port is truly a "live" real-time reporting signal,
so you can use it with an oscilloscope to watch how your motion is synchronized
with other machine events like sensor outputs, machine timing signals,
etc.
Improve Machine
Timing
Because
you use the Real-time Monitor Port with your scope, it’s easy to get both
an average and worst case picture of how motion and other events are timed.
This tool can help you reduce your software development by speeding the
debug of your machine timing software. And, the Real-time Monitor Port
signal is easy to trigger on because a "sync-pulse" is provided at the
start of move no matter what internal variable you are looking at. The
sync pulse makes it easy to overlay multiple variables using a digital
storage scope.
Get the "Whole
Picture"
The
Real-time Monitor Port can be used to view Commanded Velocity, Actual
Velocity, Position Accuracy, Commanded Torque, Actual Torque, and more.
All of these variables can be scaled over a very wide range so you can
"zoom-in" to look at fine detail or "zoom-out" to get the big picture.
The Real-time
Monitor Port’s viewed variable and the scaling, once set, are non-volatile,
so the SST-servo drive can be setup at your factory to produce a "standard"
diagnostic signal for customer technicians to use. For example, if you
leave the variable set for Actual Torque, a technician can monitor system
friction or endpoint force very conveniently.
The
Real-time Monitor Port is especially useful for monitoring machine mechanics
for wear, misalignment, backlash, stretch and bearing pre-load, both in
production and in the field.
As an engineering
aid, the Real-time Monitor Port, together with the drive’s built in tuning
stimulus, can be used to measure the reflected inertia and friction of
the mechanics to verify engineering calculations, torque headroom, etc.
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