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Feed-forward gains
have been somewhat of a paradox in the motion control industry. Typically,
the use of velocity and acceleration feed-forward gains is helpful in
improving tracking accuracy. Unfortunately, when these gains are turned
up to their optimum levels, the axis gets extremely noisy because the
quantization noise in the internal velocity and acceleration variables
is pushed directly into the torque loop. (We sometimes refer to this as
"torque chatter".) In addition to beating up the mechanics, this torque
chatter causes the RMS usage to go up dramatically, reducing the usable
continuous output of the motor.
The
SST servo drives with the RAS enabled, create accurate, smooth internal
representations of the velocity and acceleration so the feed-forward gains
can be turned up to their optimum settings (without generating torque
chatter). This increases tracking accuracy, and when tuned correctly,
actually reduces the RMS torque usage because the motor is less likely
to waste torque as it oscillates around the command profile. The scope
shots below illustrate how effective the feed-forward gains become once
the RAS is enabled. Notice the improved tracking accuracy and improved
settling time:
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