Participants Will Learn...
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How the core
disciplines of Lean Manufacturing eliminate waste.
-
Why
inventory plays such a central role.
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How cellular
manufacturing results in less handling, faster throughput, higher productivity and better
quality
-
How to
design a basic workcell.
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Why
One-Piece Flow is advantageous.
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SMED and how
to setup fast and consistently.
-
Why fast,
predictable setups smooth production and reduce inventory.
-
Why work
teams and workcells reinforce one another.
-
What teams
need for success.
-
How to use
Kanban.
-
Why simple,
visual kanban often outperforms a computer.
-
How Six
Sigma cuts cost and prevents defects.
-
How Process
Improvement Teams reduce cost and increase quality.
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Program Outline
1. What
Is Lean Manufacturing?
Lean As Manufacturing
Strategy
A Lean Timeline
Added Value and Waste
2.
Simulation: Sheet Metal Products, Inc. (Before)
Background
Rules of The Game
Running The Simulation
What Happened?
3. The
Core Disciplines of Lean Manufacturing
Cellular Manufacturing
-- Rapid Setup
Pull & Synchronous
Scheduling
Six Sigma --
Work Teams
4.
Reengineering Sheet Metal Products
Designing The
Workcells
Scheduling &
Production Control
Material Handling
Changing The Culture
5.
Simulation: Sheet Metal Products, Inc. (After)
Running The Simulation
What were the
benefits?
6.
Implementation
Lean Manufacturing
Video
The Phases of Lean
Developing A Strategy
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